Tuesday, 24 March 2015

High Pressure Grinding Roller Market Growth 2014 - 2020


The global market for HPGR, in terms of revenue, was valued at USD 247.7 million in 2013 and is estimated to grow at a CAGR of 5.9% during the forecast period from 2014 to 2020. The increasing need for energy efficient comminution solution and higher throughput are driving the growth of HPGR market. Moreover, HPGR technology offers additional benefits, over the conventional SAG mils and Ball mills, such as micro-cracks and preferential liberation in diamond and precious metal beneficiation.

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In 2013, HPGRs found largest application in beneficiation of precious metal due to its higher efficiency and recovery value. The market share of precious metal beneficiation was 29.8% in the same year. Other applications include diamond liberation, base metal liberation and pellet feed preparation. HPGRs are highly accepted in diamond mining due to its capability of retrieving large and rare diamond pieces leading to higher value generation. At a CAGR of 6.9%, the market for base metal liberation is estimated to be the fastest growing segment during the forecast period from 2014 to 2020 owing to the growing use of HPGRs in ferrous and copper ore mining.

HPGRs are widely used in mineral processing of both ferrous and non ferrous metals. In 2013, non-ferrous minerals processing was the largest segment by type of processed material and expected to grow at a CAGR of 6.1% during the period of 2014 to 2020. The growth of non-ferrous minerals processing is driven by increase in HPGR use for diamond, gold and copper mining owing to falling ore grades and need for higher recovery value. The market for ferrous metals and ferroalloys processing is expected to grow at a CAGR of 5.4% in the period 2014 to 2020 due to the rising need for infrastructure building. Iron ore mining activities gain from the energy efficient comminution solutions provided by HPGRs.


HPGRs are deployed with varying power ratings based on the type and characteristics of the material to be processed. Further, it has been reported that the distribution of particle sizes varies as per the change in power rating. In 2013, the 2 x 1,900 kW – 2 x 3,700 kW power rating range HPGRs held the largest market share of the total HPGR market in terms of revenue. The market share of the same range of HPGRs is expected to increase further owing to the increasing demand for high capacity and throughput from various mining sectors such as iron and copper mining.

In 2013, Asia Pacific held the largest market share primarily due to the mining activities in Australia and China. The demand for mining in Asia Pacific is further driven by increased demand for commodity and infrastructure building in China and India.

The key players in the HPGR market include ThssenKrupp Industrial Solutions AG (Polysius AG), Koppern Group, KHD Humboldt Wedag International AG, CITIC Heavy Industries Co. Ltd., and Metso Oyj. The market for HPGRs was concentrated in 2013 with top three players holding 86% of the total market. ThssenKrupp Industrial Solutions AG (Polysius AG) and Koppern Equipment Inc. were the leading players in HPGR market for mineral processing in 2013.


The market has been segmented as follows:

High Pressure Grinding Roller (HPGR) Market, by Application

  • Diamond Liberation
  • Base Metal Liberation
  • Precious Metal Beneficiation
  • Pellet Feed Preparation

High Pressure Grinding Roller (HPGR) Market, by Power Rating

  • 2 x 100 kW – 2 x 650 kW
  • 2 x 650 kW – 2 x 1900 kW
  • 2 x 1900 kW – 2 x 3700 kW
  • 2 x 3700 kW and above

High Pressure Grinding Roller (HPGR) Market, by Processed Material Type

  • Ferrous Metals and Ferroalloys Processing
  • Non-Ferrous Metal Processing
High Pressure Grinding Roller (HPGR) Market, by Geography

  • North America
  • Europe
  • Asia Pacific
  • Rest of the World

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