Catalyst
regeneration entails the processing of spent catalysts in order to
make them reusable. This is done by reinstating chemical properties
of spent catalysts and thereby increasing their efficiency through a
process called catalyst regeneration. The major advantage of catalyst
regeneration is that it costs less than fresh catalysts. Catalyst
regeneration is carried out through two methods: in-situ and ex-situ.
Catalyst regeneration is a chemical process that is used to convert
naphtha into reformates, which contain high-octane gasoline. This
process re-arranges hydrocarbons in naphtha feedstock and breaks down
some molecules into smaller size. It reformates the spent catalyst
with complex molecular shape and produces large amounts of hydrogen
gas which can be used in various other processes involved in
petroleum refinery. Vladimir Haensel, a research chemist employed
with Universal Oil Products (UOP), introduced a catalytic reforming
product using a catalyst containing platinum in 1940. UOP marketed
this process in 1949 in order to produce high octane petrol from low
octane naphtha. The process was called Platforming process.
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The
first Platforming unit was built at the refinery of the Old Dutch
Refining Company in 1949. Major oil companies then developed many
versions of this process to produce gasoline from low octane naphtha.
Currently, most of the oil refineries in the world produce gasoline
from the catalytic reforming process. The catalyst regeneration is
performed between every 6 - 24 months. The unit used to reform the
catalyst has three reactors and a bed of catalyst fixed to it. Such a
unit is termed Semi Regenerative Catalytic (SRR).
Some
units have a spare reactor that can be independently isolated so that
one reactor undergoes in-situ regeneration while the other is in
operation. The latest category of catalytic reformers is termed
Continuous Catalyst Regeneration (CCR). These units undergo constant
in-situ regeneration of a part of a catalyst in the special
regenerator and continuous addition of regenerated catalyst into
operating reactors. Of late, the usage of CCR units has increased
rapidly in refinery and chemical industries in order to create
aromatics from naphtha and paraffin.
This
research is designed to estimate, analyze and forecast the global
market revenue for catalyst regeneration. The research provides
in-depth analysis of service (catalyst regeneration) providers and
suppliers of regenerated catalysts, technology by segmentation and
market revenue by geography.
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The
report also provides brief information on the value chain of the
catalyst regeneration market. Value chain of the catalysts
regeneration market includes several steps such as spent catalyst
procurement, regenerating catalyst which is followed by distributing
regenerated catalyst to end users. The report covers key
applications, geography and revenue generated by the catalyst
regeneration market. It also provides detailed analysis, historical
data and statistically refined forecast for the segments covered.
Catalyst regeneration increases the efficiency of spent catalysts,
making them reusable. The report provides an estimate of the ongoing
trends in the global market followed by an inclination towards the
catalyst regeneration market by an end user’s perspective.
The
market size for catalyst regeneration has been estimated based on two
applications: on-site and off-site catalyst regeneration.
Furthermore, the market has been analyzed based on geography. Asia
Pacific, North America, Europe, and Rest of the World (RoW) are the
major geographic areas covered in the report. Each geographical
region has been segmented further based on applications in terms of
volume. Revenue forecasts and estimates for each segment have been
provided for the period from 2013 to 2019.
The
price of catalyst regeneration is less than that of fresh catalysts
that governs the overall market growth. Prices also depend on the
methods used such as on-site and off-site regeneration. The study
presents a comprehensive assessment of stakeholder strategies,
winning imperatives for them by segmenting the catalyst regeneration
market as below:
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Catalyst
Regeneration Market: Technology Analysis
- Onshore
- Offshore
Catalyst
Regeneration Market: Regional Analysis
- North America
- Europe
- Asia Pacific
- Rest of the World (RoW)
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